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Screw Type Air Compressor Complete System (45KW)

Price range: $1.00 through $9,999.00

Purpose: To provide a stable compressed air source for production, applicable to pneumatic equipment, spraying production lines, dust removal systems and supporting power air supply.

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Screw Air Compression Complete System

Screw Type Air Compressor Complete System for Industrial Use

Product Overview

The screw air compression complete system takes the screw air compressor as the core, integrating air storage tank, refrigerated air dryer, precision filters, intelligent control system and pipeline voltage stabilizing components into an all-in-one air source preparation equipment. The complete system realizes the whole-process treatment of air compression, purification, voltage stabilization and storage in a one-stop manner, continuously delivering stable and clean compressed air. It is suitable for continuous gas consumption scenarios in various industries such as machinery manufacturing, mining and metallurgy, chemical industry, textile, pharmaceutical, food packaging and municipal engineering, serving as the core power air source equipment for industrial automated production.

Core Working Principle

Natural air is filtered to remove impurities through the air filter before entering the screw main engine. The continuous meshing rotation of a pair of male and female screw rotors realizes continuous air compression, volume reduction and pressure boost. The compressed high-temperature and high-pressure gas undergoes oil-gas separation and cooling by the cooling system, then passes through the dryer for dewatering and multi-stage filters for oil and dust removal in sequence. Finally, it enters the air storage tank for voltage stabilization and buffering, and is transported to gas consumption terminals through pipelines. The closed-loop operation of the whole process ensures the stable pressure and qualified cleanliness of compressed air from the source, meeting the gas consumption standards of different working conditions.

System Composition & Functional Advantages

  1. Screw Air Compressor (Core Host)

    Adopting high-precision screw rotor design with small meshing clearance and high compression efficiency, it operates smoothly without impact. Equipped with high-efficiency permanent magnet variable frequency motor, it adjusts speed on demand with no-load loss reduced, saving 20%-35% energy compared with traditional power frequency models. The main engine features wear resistance and long service life, supporting 24-hour continuous stable operation with low failure rate and convenient maintenance.

  2. Air Storage Tank

    It buffers and stabilizes voltage, stores compressed air, reduces air flow pulsation, balances gas consumption peaks and reduces frequent startup and shutdown of the host. Meanwhile, it precipitates condensed water and impurities in compressed air, lightens the load of back-end purification equipment and prolongs the service life of the whole system.

  3. Refrigerated Air Dryer

    Through refrigeration and cooling, it forcibly separates moisture from compressed air, stably controlling the air dew point within the standard range, eliminating pipeline water accumulation, terminal equipment corrosion, product moisture and other problems, ensuring dry and clean gas consumption.

  4. Multi-stage Precision Filters

    Removing oil mist, dust and solid impurities in compressed air by stages, the multi-stage filtration achieves layered purification, delivering high-purity air source suitable for production processes with strict requirements on air quality.

  5. Intelligent Control System

    Supporting one-key start/stop and automatic pressure regulation, as well as automatic protection for water shortage, overpressure and overload. It monitors parameters such as pressure, temperature and operation duration in real time, with automatic fault alarm. The system is simple to operate without special on-duty personnel, reducing manual management costs.

Core Product Features

  1. Integrated Design & Easy Installation

    Modular design for the complete system, fully commissioned before leaving the factory. Only power supply and pipeline connection are required on site for operation, saving installation time and site space.

  2. High Efficiency & Energy Saving, Low Operating Cost

    Equipped with permanent magnet variable frequency host and intelligent energy-saving control, it matches gas consumption on demand to avoid unnecessary energy loss, greatly reducing electricity consumption and daily operating costs.

  3. Stable & Reliable Operation

    With optimized structural design and high-quality branded parts, the system features strong durability, low vibration and low noise during operation. It supports long-term uninterrupted operation, effectively reducing downtime and maintenance frequency.

  4. Clean & Purified Air Output

    Whole-process closed purification treatment effectively removes moisture, oil and impurities in compressed air, avoiding damage to rear-end pneumatic equipment and ensuring product quality and production safety.

  5. Intelligent Management & Wide Applicability

    Fully automatic intelligent operation reduces manual intervention. With complete safety protection functions, it adapts to various harsh working environments and meets diversified and high-standard gas consumption demands of different industries.

Application Scope

Widely used in machinery manufacturing, electronic processing, textile printing and dyeing, food and beverage, pharmaceutical medical treatment, mining, metallurgy, chemical industry, auto repair, logistics packaging and other industrial fields, providing stable and high-quality power gas source for various automated production lines, pneumatic equipment and processing procedures。
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Screw Type Air Compressor Complete System for Industrial UseScrew Type Air Compressor Complete System (45KW)
Price range: $1.00 through $9,999.00Select options
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